Mercedes W123 Manual Gearbox Design

Need to buy parts for this project?One of the less common maintenance tasks performed on a car is changing the transmission fluid. Typically, you'll want to change the fluid every 50,000 miles or so along with the filter in the transmission. There are several versions of automatic transmissions used in the W123 but they are all 722 transmissions. Some transmissions are 722.3 and the new vehicles have 722.4 transmissions. The procedures for changing the fluid and filter are the same but some of the pictures may look slightly different from yours. What will be different are the parts you need, so please look at your owner's manual or run a VIN check to determine what transmission you have as this will determine the filter kit and fluid.

Hello guys, I've been reading and looking at the Mercedes Benz 240D W123 series. I've read that some came with a four speed manual while most of them came equipped with the automatic transmission that was very problematic and complex due to the vacuum control parts. Mercedes W123/300D Turbo 1981 acceleration. With aircondition 'ON', driver and 1 passenger, +30C outside temperature. 5-speed manual gearbox. The car equipped with extra intercooler (non. The E 350e's transmission is a nine-speed automatic gearbox. Mercedes claims that the car has a 21 mi (34 km) electric only range. The hybrid plug to charge the car is connected on rear bumper through a small door similar to how the gas door is setup. The E 350e can sprint from 0.

We recommend that you make changing your oil and filter part of your regular maintenance.Get the transmission fluid warm before draining it as this will help get all of the settlement and particulars in the fluid out, but use care that you do not burn yourself on the exhaust while working around it.Begin by safely jacking up and supporting your vehicle. Please see our article on. Place a large tarp or drip sheet under the car; have a large drain pan and lots of paper towels ready. Figure 1You will need to drain the old fluid from two locations on the transmission. In this view, you can see the main drain plug (yellow arrow) near the rear of the transmission pan on the left side and the drain plug located in the torque converter (red arrow, plug not visible). There has been a lot of discussion on whether or not to drain the torque convertor on a well working transmission; some people claim that this can upset sediment that can work its way into the valves. They therefore recommend only draining the pan fluid and after replacing the filter and fluid, run the transmission and then drain and refill the pan again a few times to get most of the old fluid out.

It is up to you which method you use but we will show you both. Figure 7Use a 13mm socket and remove the six bolts holding the pan to the transmission.

It is a good idea to leave two bolts (one in each corner) until you are ready to remove the pan. Even with draining there will be a surprising amount of fluid still in the pan. Place a hand on the pan and remove the final two bolts and then lower the pan carefully. Measure the amount of fluid in the pan. Depending on whether your transmission has been serviced before there may be zip ties attaching cables to the transmission; remove them if they are present. Figure 15Now fill the transmission with Mercedes-Benz branded transmission fluid; it is critical that you use the original MBZ fluid in this application.

The amount of fluid that you refill will be determined by whether you drained the torque convertor or not and you should be saving and measuring how much fluid you drained and begin by putting that much back into the transmission. Automatic transmissions a very sensitive to fluid levels. Safely run the car through all the gears to circulate the fluid through the transmission.

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Figure 17You will need to monitor the temperature of the fluid as the car warms up. For this task, an infrared pyrometer is an invaluable tool. This tool allows you to point a laser beam at any given object and see the temperature. In this case, you would want to set the tool to Celsius and point it at the transmission pan until it reads roughly 80 degrees C (this will take a while).

At this point, pull the dipstick out and read the level. If the level is correct, it will read between the lines for the 80 degree gradient on the dipstick. If it does not register, add more fluid until it does. You'll need to have the engine running and the transmission in park as you do this. Keep in mind that you will need to circulate the fluid between each time you fill by running the transmission through the gears.

Once done, put the car back in park and re-check the level. It's a time consuming process, and you want to make sure that you get it just right. The fluid level MUST be correct or you could cause damage to the transmission.

Mercedes W123 Forum

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Comments and Suggestions:CliffComments: What do I have to do to get the 123 to shift into 4th?April 7, 2018Followup from the Pelican Staff: Do you mean when driving in an automatic transmission? - Nick at Pelican PartsDieselfanComments: Hi NickThank you very much for taking the trouble to answerto my query. I have to find some cpy who has the necessary machine. Here in SA it's not that easy.

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If I would refill 5 or even 10 times with fresh ATF should that not clear all the water out?ThxOctober 1, 2017Followup from the Pelican Staff: it might. May take a bit more fluid. You won't know until it is running clean again. Nick at Pelican PartsDieselfanComments: I believe I have major problem.Engine overheated. Replaced waterpump. One bolt broke off. Had to remove housing.

The 2 bolts of the u shaped water exchange pipe broke as well. Had that all fixed up.Re-installed radiator filled it up. Proceeded to fill up ATF. What should be nearly empty was way above max.

To cut it short I now have water in the system, bc of damaged cooling section at the bottom of the radiator.Where do I go from here?September 22, 2017Followup from the Pelican Staff: You'll need to completely flush the trans with clean fluid until the coolant is out. Best bet may be to tow it to a shop with a flush machine. Nick at Pelican PartsmicComments: it was a good article.I would have liked to see a pic of the dip stick and show with arrows where the level should be,thanksAugust 10, 2017Followup from the Pelican Staff: Thanks for the additional info and feedback. We appreciate it.- Nick at Pelican Parts. This site was designed and produced solely by Pelican Parts. Pelican Parts is not associated with Porsche Cars North America in any manner, except for a mutual appreciation and love of the cars. All pictures and references to the Porsche name, and the car names and shapes are for restoration reference only, and do not imply any association with Porsche.

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